Manual Transmission (cont'd), Driveshaft, Steering (Specifications)
3-5spec tableUnverifiedPower steering specs apply 'with P/S' models. Steering torque given in Honda triple units N·m (kg-m, lb-ft).
8. Manual Transmission (cont'd)
Spacer collar (Countershaft second gear)
MeasurementI.D.
Standard (New)32.975—32.985 (1.2982—1.2986)
Service Limit33.03 (1.300)
Spacer collar (Countershaft second gear)
MeasurementO.D.
Standard (New)38.989—39.000 (1.5350—1.5354)
Service Limit38.93 (1.533)
Spacer collar (Countershaft second gear)
MeasurementLength
Standard (New)30.03—30.06 (1.1823—1.1835)
Service Limit30.01 (1.181)
Spacer collar (Mainshaft fourth and fifth gears)
MeasurementI.D.
Standard (New)27.002—27.012 (1.0631—1.0635)
Service Limit27.06 (1.065)
Spacer collar (Mainshaft fourth and fifth gears)
MeasurementO.D. 4th
Standard (New)33.989—34.000 (1.3381—1.3386)
Service Limit33.93 (1.336)
Spacer collar (Mainshaft fourth and fifth gears)
MeasurementO.D. 5th
Standard (New)31.989—32.000 (1.2594—1.2598)
Service Limit31.93 (1.257)
Spacer collar (Mainshaft fourth and fifth gears)
MeasurementLength 4th
Standard (New)27.43—27.46 (1.0799—1.0811)
Service Limit27.41 (1.079)
Spacer collar (Mainshaft fourth and fifth gears)
MeasurementLength 5th
Standard (New)23.53—23.56 (0.9264—0.9276)
Service Limit23.51 (0.926)
Reverse Idler gear
MeasurementI.D.
Standard (New)15.016—15.043 (0.5911—0.5922)
Service Limit15.08 (0.594)
Reverse Idler gear
MeasurementGear-to-reverse gear shaft clearance
Standard (New)0.032—0.077 (0.0013—0.0030)
Service Limit0.14 (0.006)
Synchro ring
MeasurementRing-to-gear clearance (ring pushed against gear)
Standard (New)0.73—1.18 (0.029—0.046)
Service Limit0.4 (0.016)
Shift fork
MeasurementShift fork finger thickness
Standard (New)6.4—6.5 (0.252—0.255)
Service Limit—
Shift fork
MeasurementFork-to-synchro sleeve clearance
Standard (New)0.25—0.45 (0.0098—0.0177)
Service Limit0.8 (0.03)
Reverse shift fork
MeasurementShift fork paul groove width
Standard (New)12.7—13.0 (0.500—0.512)
Service Limit—
Reverse shift fork
MeasurementFork-to-reverse idler gear clearance
Standard (New)0.5—1.1 (0.020—0.043)
Service Limit1.8 (0.071)
Reverse shift fork
MeasurementGroove width
Standard (New)7.05—7.25 (0.278—0.285)
Service Limit—
Reverse shift fork
MeasurementFork-to-fifth/reverse shift piece pin clearance
Standard (New)0.05—0.35 (0.002—0.014)
Service Limit0.5 (0.02)
Shift arm A
MeasurementDiameter of shift rod contact area
Standard (New)13.005—13.130 (0.5120—0.5169)
Service Limit—
Shift arm A
MeasurementShift arm A-to-shift rod clearance
Standard (New)0.005—0.230 (0.0002—0.0091)
Service Limit0.35 (0.0138)
Shift arm B
MeasurementDiameter of shift arm shaft contact area
Standard (New)13.973—14.000 (0.5501—0.5512)
Service Limit—
Shift arm B
MeasurementShift arm B-to-shift arm shaft clearance
Standard (New)0.013—0.070 (0.0005—0.0028)
Service Limit0.16 (0.0063)
Shift arm B
MeasurementShift arm B-to-shift piece clearance
Standard (New)0.2—0.5 (0.0079—0.0197)
Service Limit0.62 (0.0244)
Shift arm B
MeasurementShift piece diameter of shift fork shaft contact area
Standard (New)12.9—13.0 (0.5079—0.5118)
Service Limit12.78 (0.5031)
Ring gear
MeasurementBacklash
Standard (New)0.072—0.130 (0.0028—0.0051)
Service Limit0.18 (0.007)
Differential carrier
MeasurementPinionshaft bore diameter
Standard (New)18.000—18.018 (0.7087—0.7094)
Service Limit—
Differential carrier
MeasurementCarrier-to-pinionshaft clearance
Standard (New)0.017—0.047 (0.007—0.0019)
Service Limit0.095 (0.004)
Differential carrier
MeasurementDriveshaft bore diameter
Standard (New)26.025—26.045 (1.0246—1.0254)
Service Limit—
Differential carrier
MeasurementCarrier-to-driveshaft clearance
Standard (New)0.045—0.086 (0.0017—0.0034)
Service Limit0.14 (0.006)
Differential carrier
MeasurementCarrier-to-intermediate shaft clearance
Standard (New)0.075—0.111 (0.0030—0.0044)
Service Limit0.16 (0.006)
Differential carrier
MeasurementSide clearance
Standard (New)0.15 max.
Service Limit—
Differential pinion gear
MeasurementBacklash
Standard (New)0.05—0.15 (0.002—0.006)
Service LimitSelection with 7 type of washers
Differential pinion gear
Measurementpinion gear bore diameter
Standard (New)18.042—18.066 (0.7103—0.7113)
Service Limit—
Differential pinion gear
MeasurementPinion gear to pinionshaft clearance
Standard (New)0.059—0.095 (0.0023—0.0037)
Service Limit0.15 (0.006)
10. Driveshaft
Driveshaft
Measurement*Right with intermediate shaft
Standard (New)485—490 (19.01—19.29)
Service Limit—
Driveshaft
Measurement*Right without intermediate shaft
Standard (New)481.5—486.5 (18.96—19.15)
Service Limit—
Driveshaft
Measurement*Left with intermediate shaft
Standard (New)485—490 (19.09—19.29)
Service Limit—
Driveshaft
Measurement*Left without intermediate shaft
Standard (New)774.5—779.5 (30.49—30.69)
Service Limit—
NOTE
*not as installed
11. Steering
Steering wheel
MeasurementPlay
Standard (New)10 (0.39) max.
Service Limit—
Gear box
MeasurementPinion starting torque N·m (kg-m, lb-ft) with P/S
Standard (New)0.49—1.67 (0.05—0.17, 0.36—1.27); 0.098 (0.01, 0.072)
Service Limit
Power steering
MeasurementThe angle of rack-guide-nut loosened locked position with P/S
Standard (New)40° ± 60'; 20°—25°
Service Limit
Power steering
MeasurementPump pressure with valve closed (Oil temp./speed: 40°C (104°F) min/idle. Do not run for more than 5 seconds) kPa (kg/cm², psi)
Standard (New)7,845—8,826 (80—90, 1,138—1,280)
Service Limit
Power steering fluide
MeasurementFluid capacity Reservoir
Standard (New)0.4 ℓ (0.42 U.S.qt., 0.35 Imp. qt.)
Service Limit
Power steering fluide
MeasurementFluid capacity At change
Standard (New)approx 1.2 ℓ (1.3 U.S. qt., 1.1 Imp.qt.)
Service Limit
Power steering belt
MeasurementDeflection midway between pulleys/load
Standard (New)9—12 (0.35—0.47)/98N (10 kg, 22 lb) for used belt; 7—10 (0.28—0.39)/98N (10 kg, 22 lb) after replacement of belt
Service Limit
Rack end
MeasurementFloating torque N·m (kg-m, lb-ft)
Standard (New)0.49—2.94 (0.05—0.3, 0.36—1.27)
Service Limit