Clutch - Adjustment
7-3prose procedurePedal height, stroke and disengagement-height specs differ for LHD vs RHD models.
Adjustment
- 1Measure the clutch pedal disengagement height.
- 2Measure the clutch pedal free play.
- 3Adjust the clutch free play by turning the adjusting nut.
- 4Make sure that there is 3.0-4.0 mm (0.12-0.16 in.) free play at the tip of release arm after the adjustment.
- 5Turn A to right or left to bring the clutch pedal stroke to the specification and tighten nut B.
- 6When clutch switch is replaced, install the switch and turn nut B to adjust clearance.
| Specification | Value |
|---|---|
| Clutch switch clearance | 0.5-1.5 mm (0.02-0.06 in.) |
| Clutch pedal height (LHD), to floor | 213 mm (8.39 in.) |
| Clutch pedal height (LHD), to carpet | 199 mm (7.83 in) |
| Clutch pedal height (RHD), to floor | 208 mm (8.19 in.) |
| Clutch pedal height (RHD), to carpet | 194 mm (7.64 in.) |
| Clutch pedal free play | 15-20 mm (0.59-0.79 in.) |
| Stroke at pedal (LHD) | 140-150 mm (5.51-5.90 in.) |
| Stroke at pedal (RHD) | 135-145 mm (5.31-5.71 in.) |
| Clutch pedal disengagement height (LHD), minimum to carpet | 46 mm (1.81 in.) |
| Clutch pedal disengagement height (LHD), minimum to floor | 70 mm (2.76 in.) |
| Clutch pedal disengagement height (RHD), minimum to carpet | 41 mm (1.61 in.) |
| Clutch pedal disengagement height (RHD), minimum to floor | 65 mm (2.56 in.) |
| Free play at tip of release arm | 3.0-4.0 mm (0.12-0.16 in.) |
Clutch switch clearance
0.5-1.5 mm (0.02-0.06 in.)
Clutch pedal height (LHD), to floor
213 mm (8.39 in.)
Clutch pedal height (LHD), to carpet
199 mm (7.83 in)
Clutch pedal height (RHD), to floor
208 mm (8.19 in.)
Clutch pedal height (RHD), to carpet
194 mm (7.64 in.)
Clutch pedal free play
15-20 mm (0.59-0.79 in.)
Stroke at pedal (LHD)
140-150 mm (5.51-5.90 in.)
Stroke at pedal (RHD)
135-145 mm (5.31-5.71 in.)
Clutch pedal disengagement height (LHD), minimum to carpet
46 mm (1.81 in.)
Clutch pedal disengagement height (LHD), minimum to floor
70 mm (2.76 in.)
Clutch pedal disengagement height (RHD), minimum to carpet
41 mm (1.61 in.)
Clutch pedal disengagement height (RHD), minimum to floor
65 mm (2.56 in.)
Free play at tip of release arm
3.0-4.0 mm (0.12-0.16 in.)
NOTE
Adjust the clearance whenever the clutch switch is replaced.
Though the allowed clutch pedal free play is 15-20 mm (0.59-0.79 in.) adjust it to 15 mm (0.59 in.).