CRX Service ManualCRX

Torque Specs Tools Parts Diagrams

Installation

14-11flowchart

Probable Cause

Corrective Action

Remove molding

Remove glass

Remove glass

Remove plastic clips

Remove plastic clips

Clean bonding surfaces (Body)

Remove plastic clips

Clean bonding surface (Glass)

Clean bonding surfaces (Body)

Install rubber spacers

Install rubber spacers

Apply body primer (M)

Install rubber spacers

Center the glass

Apply body primer (M)

Install new plastic clips

Install new plastic clips

Apply adhesive

Install glass

Install glass

Remove excess adhesive

Remove excess adhesive

Leak test

Leak test

Install moldings

Clean bonding surface (Glass)

Install molding

Install molding

Center the glass

Install rubber dam and spacers

Install rubber dam and spacers

Apply glass primer (G)

Apply glass primer (G)

Mix adhesive and hardener

Apply adhesive

Cause

Remove molding

Fix

Remove glass

Cause

Remove glass

Fix

Remove plastic clips

Cause

Remove plastic clips

Fix

Clean bonding surfaces (Body)

Cause

Remove plastic clips

Fix

Clean bonding surface (Glass)

Cause

Clean bonding surfaces (Body)

Fix

Install rubber spacers

Cause

Install rubber spacers

Fix

Apply body primer (M)

Cause

Install rubber spacers

Fix

Center the glass

Cause

Apply body primer (M)

Fix

Install new plastic clips

Cause

Install new plastic clips

Cause

Apply adhesive

Fix

Install glass

Cause

Install glass

Fix

Remove excess adhesive

Cause

Remove excess adhesive

Fix

Leak test

Cause

Leak test

Fix

Install moldings

Cause

Clean bonding surface (Glass)

Fix

Install molding

Cause

Install molding

Cause

Center the glass

Fix

Install rubber dam and spacers

Cause

Install rubber dam and spacers

Fix

Apply glass primer (G)

Cause

Apply glass primer (G)

Cause

Mix adhesive and hardener

Fix

Apply adhesive

Parts

Part Number	Contents	Comment
Adhesive kit — Low temperature 08718-99960 / High temperature 08718-99961	Adhesive sealant (500 g)
	Hardener (75 g)
	Glass primer G (20 g)
	Body primer M (20 g)
	Piano wire (0.6φ x 1 m (3f))
	Gauze
	Cartridge	For glass primer (G)
	Sponge	For applying primers

Adhesive kit — Low temperature 08718-99960 / High temperature 08718-99961

ContentsAdhesive sealant (500 g)

Comment

ContentsHardener (75 g)

Comment

ContentsGlass primer G (20 g)

Comment

ContentsBody primer M (20 g)

Comment

ContentsPiano wire (0.6φ x 1 m (3f))

Comment

ContentsGauze

Comment

ContentsCartridge

CommentFor glass primer (G)

ContentsSponge

CommentFor applying primers

Tools

Tool/Material	Remarks
Glass or steel plate	To mix adhesive and hardener on
Putty knife	To mix adhesive and remove excess
Caulking gun	To apply bead of adhesive to windshield
Suction cups	To install windshield
Knife	To scrape bonding surface around window opening
Awl	To make hole through existing adhesive for piano wire
Two wood sticks	To hold piano wire
Toluene or alcohol	To clean bonding surfaces

Glass or steel plate

RemarksTo mix adhesive and hardener on

Putty knife

RemarksTo mix adhesive and remove excess

Caulking gun

RemarksTo apply bead of adhesive to windshield

Suction cups

RemarksTo install windshield

Knife

RemarksTo scrape bonding surface around window opening

Awl

RemarksTo make hole through existing adhesive for piano wire

Two wood sticks

RemarksTo hold piano wire

Toluene or alcohol

RemarksTo clean bonding surfaces

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